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Why Does My Inverter Casing Feel Hot to the Touch: Understanding Heat Dissipation in Power Electronics

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Why Does My Inverter Casing Feel Hot to the Touch: Understanding Heat Dissipation in Power Electronics

As power electronic devices, inverters—like all electronics—face challenges from temperature. Especially in summer, high outdoor temperatures can affect inverter cooling, causing the surface structure to become hot to the touch. So, what heat dissipation designs does our inverter incorporate to address this issue?

Deye Inverters

1. Why Do Inverters Heat Up?

The rated operating temperature of inverter components is closely related to thermal conductivity. The more balanced the internal and external temperatures, the better the heat conduction. The cooling principle of an inverter is similar to that of a water cup: the shell, as part of the heat dissipation system, conducts some of the internal heat. Using thermally conductive materials allows rapid heat transfer from internal components, lowering temperatures quickly and improving inverter performance and lifespan.

2. Why Is Heat Dissipation Necessary?

Inverter components have rated operating temperatures. If heat dissipation is poor, continuous operation causes heat to accumulate inside the enclosure, raising internal temperatures. Excessive heat reduces component efficiency and lifespan, increasing the risk of failure.

3. Inverter Cooling Designs

Current inverter cooling technologies include natural convection, forced air cooling, and liquid cooling, with natural convection and forced air cooling being the most common.

For low-power inverters, we use aluminium heat sinks to maximise surface area, enhancing air contact and rapid heat dissipation.

For higher-power models, in addition to heat sinks, we incorporate intelligently controlled cooling fans to enable forced-air cooling, accelerating airflow for superior heat dissipation.

4. The Role of the Inverter Enclosure in Cooling

Beyond heat sinks, the inverter shell itself contributes to heat dissipation by optimising heat transfer. The unibody enclosure design ensures tight contact between the heat sink and the shell, allowing component heat to transfer directly to the exterior. Additionally, heat from internal components is conducted through the air inside the enclosure to the shell, which then dissipates it externally, forming dual heat dissipation pathways.

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The inverter shell, as part of the cooling system, effectively conducts some of the heat generated by components. In high summer temperatures, the shell may reach around 60°C, which is normal. As long as internal temperatures remain within safe limits, the inverter can continue operating at full power without issues.

Pub Time : 2025-06-24 11:13:16 >> News list
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